Synthetic Graphite Film

Graphite Thermal Materials · Die-Cutting Materials · Precision Engineering

Synthetic Graphite Film
Graphite Thermal Materials

Synthetic Graphite Film

Synthetic high-thermal graphite film — in-plane conductivity up to 1500 W/m·K, more uniform and superior performance. Ultra-thin design (0.01–0.05 mm), flexible mounting. Ideal for high-power chip and module heat spreading.

Key Features

  • Ultra-high in-plane conductivity (up to 1500 W/m·K)
  • Uniform spreading, superior cooling efficiency
  • Ultra-thin design (0.01–0.05 mm)
  • Flexible mounting, wide applicability

Applications

High-power chip cooling · Module heat spreading · Telecom equipment cooling · Automotive electronics cooling

Material Tags

Synthetic GraphiteHigh ThermalHeat SpreadingUltra-thinCooling Film

Technical Parameters

TypeSynthetic graphite film
In-plane ConductivityUp to 1500 W/m·K
Thickness0.01–0.05 mm
Density1.8–2.2 g/cm³
Temperature−40 ~ 400 °C
FeatureUniform heat spreading
AdhesiveSingle/double-side optional
FAQ

Frequently Asked Questions about Synthetic Graphite Film

Common questions about die-cutting and material selection for this product

Natural vs Synthetic Graphite Die-Cutting Differences?

Natural graphite is lower cost (400-700 W/mK), suitable for general thermal scenarios. Synthetic graphite offers higher conductivity (up to 1800 W/mK) and thinner profiles (0.025mm), ideal for high-power chip cooling. In die-cutting, synthetic graphite is more brittle, requiring precision dies and gentler waste removal.

Why does graphite sheet need edge sealing after die-cutting?

Graphite edges shed tiny particles after die-cutting; if these fall into electronic devices they risk short circuits. Therefore graphite sheets are usually edge-sealed after cutting (film lamination over edges) to prevent particle shedding. Common methods: full PET film edge sealing or partial sealing, chosen by application.

What's difficult about ultra-thin graphite sheet (0.025 mm) die-cutting?

0.025 mm ultra-thin graphite tears and deforms very easily, making die-cutting very difficult. Requirements: precision tension-controlled feeding, dedicated ultra-thin dies (15-20 degree blade angle), very low die-cutting speed, and gentle waste removal. Operate in a cleanroom and add visual inspection to ensure no damage.

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