PC Insulation Sheet
Polycarbonate (PC) insulation sheet with high impact resistance and flame retardancy (UL94 V-0), excellent temperature performance. Screen-printable markings. Suited for battery cover plates, insulation brackets and electrical internal structural parts requiring mechanical strength and flame retardancy.
Key Features
- High toughness & impact resistance
- Flame retardant V-0 — compliant & safe
- 130°C rated, dimensionally stable
- Screen-printable markings, function integration
Applications
Battery cover plate · Insulation bracket · Electrical internal parts · Power module insulation
Material Tags
Technical Parameters
| Material | PC (polycarbonate) |
|---|---|
| Thickness | 0.10–1.0 mm |
| Dielectric Strength | ≥ 2 kV |
| Flame Retardant | UL94 V-0 |
| Temperature | −40 ~ 130 °C |
| Processing | Die-cut / Screen print |
| Die-Cutting Tolerance | ±0.10 mm |
Frequently Asked Questions about PC Insulation Sheet
Common questions about die-cutting and material selection for this product
PET vs PC Insulation Sheet — Which is Better for Die-Cutting?
PET film offers good rigidity and moderate temperature resistance (-60 to 150°C), suitable for thin insulation (0.025-0.25mm). PC provides better impact resistance and higher temperature tolerance (-100 to 130°C), ideal for thicker insulation parts (0.25-1.0mm). Battery insulation typically uses thin PET; structural insulation uses thick PC.
What are the special requirements for battery insulation sheet die-cutting?
Lithium battery insulation sheets must meet flame-retardant standards (UL94 V-0), have burr-free edges (to avoid puncturing the separator), and tight thickness tolerance (±0.02 mm). Die-cutting should be done in a cleanroom to prevent metal particle contamination. Common materials: PET film, flame-retardant PP, and DMD composite insulation paper.
How to prevent DMD composite insulation paper from delaminating after die-cutting?
DMD is a three-layer structure (PET film bonded to polyester fiber paper on both sides) that delaminates easily if mishandled. Solutions: use sharp dies (etching dies outperform laser), control pressure to cut through in one pass without burrs, and use flat-bed dies rather than rotary for thick DMD (>0.25 mm).
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