PET Insulation Sheet

Insulation Sheets · Die-Cutting Materials · Precision Engineering

PET Insulation Sheet
Insulation Sheets

PET Insulation Sheet

Polyester (PET) film insulation sheet with high dielectric strength (≥3 kV), excellent dimensional stability and mechanical strength. Clear/matte optional, easy precision die-cutting. Widely used for lithium battery insulation isolation, FPC reinforcement and electronic component isolation.

Key Features

  • High dielectric strength (≥3 kV)
  • Dimensionally stable, 130°C rated
  • Clear/matte optional for different scenes
  • Easy precision die-cutting, tolerance ±0.10 mm

Applications

Lithium battery insulation isolation · FPC reinforcement · Electronic component isolation · Battery pack insulation

Material Tags

PETInsulationFPC ReinforcementBatteryPolyester Film

Technical Parameters

MaterialPET (polyester film)
Thickness0.025–0.50 mm
Dielectric Strength≥ 3 kV
Flame RetardantUL94 V-0 / V-2
Temperature−40 ~ 130 °C
ProcessingDie-cut / Screen print
Die-Cutting Tolerance±0.10 mm
FAQ

Frequently Asked Questions about PET Insulation Sheet

Common questions about die-cutting and material selection for this product

PET vs PC Insulation Sheet — Which is Better for Die-Cutting?

PET film offers good rigidity and moderate temperature resistance (-60 to 150°C), suitable for thin insulation (0.025-0.25mm). PC provides better impact resistance and higher temperature tolerance (-100 to 130°C), ideal for thicker insulation parts (0.25-1.0mm). Battery insulation typically uses thin PET; structural insulation uses thick PC.

What are the special requirements for battery insulation sheet die-cutting?

Lithium battery insulation sheets must meet flame-retardant standards (UL94 V-0), have burr-free edges (to avoid puncturing the separator), and tight thickness tolerance (±0.02 mm). Die-cutting should be done in a cleanroom to prevent metal particle contamination. Common materials: PET film, flame-retardant PP, and DMD composite insulation paper.

How to prevent DMD composite insulation paper from delaminating after die-cutting?

DMD is a three-layer structure (PET film bonded to polyester fiber paper on both sides) that delaminates easily if mishandled. Solutions: use sharp dies (etching dies outperform laser), control pressure to cut through in one pass without burrs, and use flat-bed dies rather than rotary for thick DMD (>0.25 mm).

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