PP Insulation Sheet

Insulation Sheets · Die-Cutting Materials · Precision Engineering

PP Insulation Sheet
Insulation Sheets

PP Insulation Sheet

Polypropylene (PP) insulation sheet — light, chemical corrosion resistant, good insulation. Low cost. Suited for packaging inserts, insulation gaskets and general isolation. A lightweight economical insulation choice.

Key Features

  • Lightweight, chemical corrosion resistant
  • Good insulation properties
  • Low-cost economical choice
  • Suited for packaging inserts & insulation gaskets

Applications

Packaging inserts · Insulation gaskets · General isolation · Chemical equipment lining

Material Tags

PPLightweightChemical ResistantInsulationPolypropylene

Technical Parameters

MaterialPP (polypropylene)
Thickness0.10–0.50 mm
Dielectric Strength≥ 1.5 kV
Flame RetardantUL94 HB
Temperature−20 ~ 100 °C
ProcessingDie-cut
Die-Cutting Tolerance±0.15 mm
FAQ

Frequently Asked Questions about PP Insulation Sheet

Common questions about die-cutting and material selection for this product

PET vs PC Insulation Sheet — Which is Better for Die-Cutting?

PET film offers good rigidity and moderate temperature resistance (-60 to 150°C), suitable for thin insulation (0.025-0.25mm). PC provides better impact resistance and higher temperature tolerance (-100 to 130°C), ideal for thicker insulation parts (0.25-1.0mm). Battery insulation typically uses thin PET; structural insulation uses thick PC.

What are the special requirements for battery insulation sheet die-cutting?

Lithium battery insulation sheets must meet flame-retardant standards (UL94 V-0), have burr-free edges (to avoid puncturing the separator), and tight thickness tolerance (±0.02 mm). Die-cutting should be done in a cleanroom to prevent metal particle contamination. Common materials: PET film, flame-retardant PP, and DMD composite insulation paper.

How to prevent DMD composite insulation paper from delaminating after die-cutting?

DMD is a three-layer structure (PET film bonded to polyester fiber paper on both sides) that delaminates easily if mishandled. Solutions: use sharp dies (etching dies outperform laser), control pressure to cut through in one pass without burrs, and use flat-bed dies rather than rotary for thick DMD (>0.25 mm).

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