PVC Insulation Sheet

Insulation Sheets · Die-Cutting Materials · Precision Engineering

PVC Insulation Sheet
Insulation Sheets

PVC Insulation Sheet

Polyvinyl chloride (PVC) insulation sheet — soft, easy to form, compliant insulation, low cost. Adhesive-backing optional. Suited for low-voltage electrical and general insulation isolation. An economical insulation solution.

Key Features

  • Soft and easy to form, convenient processing
  • Compliant insulation, safe and reliable
  • Low cost, economical
  • Adhesive-backing optional for easy install

Applications

General insulation isolation · Low-voltage electrical · Wire harness wrapping · Equipment lining

Material Tags

PVCEconomicalInsulationSoftPolyvinyl Chloride

Technical Parameters

MaterialPVC (polyvinyl chloride)
Thickness0.10–1.0 mm
Dielectric Strength≥ 1 kV
Flame RetardantSelf-extinguishing
Temperature−20 ~ 80 °C
ProcessingDie-cut
Die-Cutting Tolerance±0.15 mm
FAQ

Frequently Asked Questions about PVC Insulation Sheet

Common questions about die-cutting and material selection for this product

PET vs PC Insulation Sheet — Which is Better for Die-Cutting?

PET film offers good rigidity and moderate temperature resistance (-60 to 150°C), suitable for thin insulation (0.025-0.25mm). PC provides better impact resistance and higher temperature tolerance (-100 to 130°C), ideal for thicker insulation parts (0.25-1.0mm). Battery insulation typically uses thin PET; structural insulation uses thick PC.

What are the special requirements for battery insulation sheet die-cutting?

Lithium battery insulation sheets must meet flame-retardant standards (UL94 V-0), have burr-free edges (to avoid puncturing the separator), and tight thickness tolerance (±0.02 mm). Die-cutting should be done in a cleanroom to prevent metal particle contamination. Common materials: PET film, flame-retardant PP, and DMD composite insulation paper.

How to prevent DMD composite insulation paper from delaminating after die-cutting?

DMD is a three-layer structure (PET film bonded to polyester fiber paper on both sides) that delaminates easily if mishandled. Solutions: use sharp dies (etching dies outperform laser), control pressure to cut through in one pass without burrs, and use flat-bed dies rather than rotary for thick DMD (>0.25 mm).

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